The major research scope is:
+ Research & Development of High Efficiency hydraulic machinery
Research & Development of Cavitation & Wearing Resistance hydraulic
machinery
+ Field Test Technique Research and Field Test of hydraulic machinery
+ Hydraulic Design, Optimization Computation and Flow Field Display of hydraulic
machinery
+ Strength Calculation of hydraulic machinery
+ Hydraulic machinery Model Test and Domestic & International Acceptance
Test
+ Studies of Internal Flow Analysis of hydraulic machinery and the Application
+ Hydrodynamic Vibration & Stability of hydraulic machinery
+ Tendency and Strategy of New Energy resource and Water-Power Market Development
The department has now 42 staff and
workers: 23 senior engineers, among which 2 possess doctoral degree and 9 master
degrees.
The
department is provided with well-equipped multifunctional laboratories, which
are available for model acceptance tests and experimentalstudies of various
types of hydro-turbines. The labs, total area of 1,080m2 , include 3 modern
hydraulic machinery test stands:
Test stand #1: High accuracy general
test stand of hydro-turbine experiments. It can accommodate varied styles of
turbines for high, medium, and low test heads performance tests, cavitation
tests, and other special tests. The highest head is 60m, flow rate ranges from
0.2 to 1.2m3/s, runner diameter 250~500mm, combined test error ¡À0.25%.
Test stand #2: applicable for tubular
turbine, pump, and axial flow pump tests. The highest test head 20m, flow rate
1.0m3/s, combined test error ¡À0.3%, runner diameter 250~400mm.
Test stand #3: silt laden water test stand of hydraulic
machinery, applicable for performance studies and wearing resistance research
of hydro-turbine and pump with silt laden water. The highest test head 80m,
maximal flow rate 0.6m3/s, largest water silt content 200kg/m3, combined test
error ¡À0.3% for clear water, ¡À0.5% for silt water.
The labs are perfectly equipped with
computer controlled data acquisition and processing system. Test results are
recorded, printed, and plotted out by computer.
A
self developed 110 ton gravimetric flow calibration device is available for
the labs, which accuracy reaches 0.03%, for routine check of the accuracy of
flow measurement.
The labs are also equipped with other facilities,
such as water tunnel, rotating disk, rotating injector, and jetflow wearing
devices, for studies of cavitation, erosion, abrasion and development of wearing
resistance materials.
The department has also promoted a subsidiary company, named ¡°Beijing
Zhongshuike Mechanical and Electrical Technique Development Company¡±.
Main Scientific Research Achievements, Products
and Key Engineering Projects:
In last years, the department has engaged
in a series of theoretical and practical research, focusing on the fundamental
technological problems in water conservancy and water power engineering. It
has successively undertaken and accomplished a lot of important projects entrusted
by the government, the Water Conservancy ministry, and the Electrical ministry,
including Turbine Units of GeZhouBa Power Station, Turbines of YuZiXi High Head
Station, Units of XiaoLangDi Station on Yellow River, Pumps of Wan Jia Zhai
station, Units of Three-Gorges Power Plant, optimization study of hydroelectric
sets rated head of Three-Gorges right strand power plant, Performance prediction
of silt wearing characteristics of Three-Gorges hydroturbines, Turbines of Er
Tan Station, Stability study of Xiluodu power plant large capacity hydroturbine,
Reversible Units of High Head Pumped-Storage Plant, and Pumps used in South
to North Water Diversion Project, etc.
It
has also done successfully some engineering consultation business concerned
with the mechanical and electrical equipment of some Hydraulic projects, such
as Three-Gorges, Xi Luo Du, Bai Shan, Pu Shi He, etc.; taken charge of or taken
part in the enactment of 13 state or ministry issued criteria. The recent years¡¯
works has brought the department 20 prizes, including the state prize of science
and technology advancement, and the honor prizes from the State Department,
state project committee, the ministries of finance, Electrical ministry, and
Water conservancy ministry.
The department has also succeeded in
technical uprating and refurbishment research of large capacity water power
stations and pump stations, such as QingTong Xia, San Men Xia, Liu Jia Xia,
Huai Ren, Bo¡¯s-Teng Lake etc., and practically in technical uprating and refurbishment
of over 100 water power stations and pump stations, and circulating pump uprating
of fossil-fuel plants. The application of high and new-technologies has been
helpful in the solution of cavitation erosion, wearing, and vibration problems,
and economically benefited the power plants considerably. The recent years¡¯
works has brought the department 20 prizes, including the state prize of science
and technology advancement, and the honor prizes from the state department,
state project committee, the ministry of finance, Electrical ministry, and Water
conservancy ministry.
INTERNATIONAL COOPERATION
The department has cooperated with Canada General Electrical
Corporation in developing Kaplan and Francis Turbines, with Sico in developing
and experiment of uprating turbine runner of San Men Xi, Er-Tan, Lu Bu Ge, Da
Chao Shan, Gui Gang, Da Yuan Du, Mianhuatan, Sha He, etc.
TECHNOLOGY
AMASSMENT
In a certain fields, the hydraulic machinery department has
developed domestic leading level hydraulic model technologies, and some of which
has entered the international leading line, such as the wearing and cavitation
resistance materials. These can be applied to type selection of new construction
power and pump station as well as the uprating of old power and pump station.
HYDRAULIC TURBINE
(1) TUBULAR TURBINE working head 3¡«20m, optimum model efficiency 90%¡«92.9%;
(2) FRANCIS TURBINE working head 20¡«340m, most of which, the optimum model efficiency
exceed 93%, and at some head stage over 94%;
(3) KAPLAN TURBINE working head 3¡«50m, optimum model efficiency 90%¡«92.5%.
PUMP
(1) VERTICAL AXIAL FLOW PUMP maximum working net lift 8.5m, highest model installation
efficiency 77.7%;
(2) BULB PUMP maximum working net lift 12m, maximum model installation efficiency
83.2%;
(3) AXIAL FLOW PUMP maximum working net lift 10m, maximum model installation
efficiency 81.6%; (4) CENTRIFUGAL PUMP horizontal single-stage & double-suction
WYS series: working lift 10¡«150m, discharge 1000¡«26000m /h, possible efficiency
up to 90%; vertical single-stage & single-suction LY series: working lift
10¡«200m, discharge 1000¡«20000m /h, possible efficiency up to 90%; vertical double-stage
& single-suction DSB series: working lift 100¡«300m, discharge 3000¡«20000m
/h, possible efficiency up to 90%;
(5) new type VERTICAL OPEN TUBULAR PUMP ZLK, has been listed in the national
major generalization project;
(6) New SP mud pump, a new generation of high efficiency wearing resistance
mud pump products, which lifetime 3 or more times longer than common types,
hydraulic and wearing resistance performance reaches international leading level,
passed the scientific and technical achievement examination and pioneer product
customization examination by the Water Conservancy Ministry; SK high efficiency
inland waters and lakes dredger pump, high hydraulic performance in model test,
optimum model efficiency exceeding 88%, good cavitation characteristic, representing
leading level of world;
(7) relevant technology of pumped-storage station with head lower than 100m
or between 200¡«500m.
WEARING
& CAVITATION
RESISTANCE MATERIAL The wearing & cavitation resistance
material SPH and the super high-molecular material, developed by the department,
have been proved excellent performance of resisting wearing & cavitation
and guaranteed technique, and long lifetime by the service in many power plants
and pump stations.
| Dept. of Hydraulic Machinery
China Institute of Water Resources and Hydropower Research Tel. +86-10-68781743,68781735 Fax.+86-10-68515849 Email: tangshu@iwhr.com Homepage: http://www.iwhr.com/hydrmach |